The process begins by transforming gelatin into thin, pliable gel sheets. It then precisely auto injects liquid or extract-based fillings between two layered sheets. Following injection, the sheets are securely sealed together and cut into uniform softgels using specialized dies, all under rigorously controlled temperature and pressure conditions. This meticulous control throughout the manufacturing stages is essential to guarantee the integrity of each capsule, preventing leaks or deformation, and to achieve highly consistent fill weight in every softgel.
Softgel encapsulation machines are extensively employed in the pharmaceutical industry for manufacturing oral drug softgels, ensuring strict adherence to GMP and FDA compliance standards for safety and therapeutic effectiveness. In the supplements industry, they efficiently produce fish oil, vitamin softgels and some more products, delivering high-output performance to meet demanding production schedules. For cosmetics, they facilitate the creation of essence capsules with precise size control, enabling consistent dimensions for aesthetic packaging and application.